Okukola Cathode

Enyanjula y'ebintu

Ekyuma kyaffe eky’okunyiga Electrode Roller Press kye kyuma ekikulu ekituufu eky’okukola cathode, ekyakolebwa mu ngeri ey’enjawulo okukola kalenda ya cathode ya bbaatule ya lithium/sodium ion mu EV, okutereka amaanyi n’ebyuma ebikozesebwa mu byuma bikalimagezi. Etuwa high-precision rolling for LFP, NCM n'ebintu ebirala cathode, okufuga obulungi obuwanvu bwa electrode, compactness ne density okulongoosa electrochemical performance.

Eriko dual-roller constant pressure control, adjustable speed n'okutebenkera okw'amaanyi, ekakasa uniform cathode lamination era ekendeeza ku bulema bw'ebintu. Nga erina okulondoola kwa parameter ez'ekiseera ekituufu n'okulondoola data, kiwagira lab R&D n'okufulumya cathode ya batch entono. Nga egoberera omutindo gwa IEC, etumbula omutindo gwa katodi, erongoosa obulungi bw’okufulumya era kyuma kyetaagisa nnyo mu kukola katodi ezikola obulungi-n’okulongoosa enkola.

Okulaba Ebikozesebwa

Emirimu gy’ekyuma:
(1) HF-ZJ esinga kukozesebwa mu kukola okuyiringisibwa okutambula obutasalako kw’ebintu eby’ekipande ky’obusannyalazo bwa bbaatule bwa lithium-ion, okuyiringisiza ekipande ky’obusannyalazo bwa bbaatule okutuuka ku density n’obugumu obwetaagisa mu nkola, era koyilo ekungulwa enkola y’okuzingulula;
(2) Ebyuma bisuuliddwa 45 # ekyuma fuleemu, enzimba ennene slider, empalirizo ya bearing nnene, deformation ntono, empalirizo y'okuyiringisibwa nnene, sipiidi y'okuyiringisibwa eri waggulu;
(3) Kirina omulimu gw’okusala ku mabbali n’enkola y’okuyonja kungulu ku muzingo;
(4) Nga okutereeza tension control winding, winding;
(5) Nga olina ekyuma ekiziyiza ebikondo (pole plate buffer device);
(6) Enkola ya puleesa y’empewo efuga okusitula kwa ssiringi okuyita mu nsengekera y’ekyuma ekikola omuntu-okuvuga okusitula kw’ekizingulula;
(7) Puleesa ya bulijjo okufuga otomatiki, okutereeza puleesa ya woyiro w’omuzingo okuyita mu man-ekyuma interface;
(8) Man-ekyuma interface input adjustment okukyusa puleesa ya woyiro roll gap.

Laga maapu y’ebijuliziddwa

Enkola y’ebyuma okutambula

Okusumulula → ekifo eky’okuliisa → enkola y’okutereeza → enkola y’okufuga okusika → ekyuma ekisala ku mbiriizi → ekyuma ekiziyiza → ekyuma ekifumbisa → okunyiga emizingo → ekyuma ekisangula emizingo (negative electrode yokka) → ekyuma ekiziyiza → enkola y’okutereeza okusika → enkola y’okutereeza → ekifo eky’okuliisa → okuzingulula

1. Ebipimo by’ebintu ebiyingira

Omuwendo gw’ebyuma eby’ekikugu

Ensengeka y’Ebyuma

Layini y’okufulumya ebyuma ebiyiringisibwa obutasalako okusinga erimu uncoiler, ekyuma ekibugumya nga tebinnabaawo, ekyuma ekikuba amazzi, rewinder, enkola y’okufuga amasannyalaze, ppampu y’amasannyalaze enyweza, n’ekyuma ekitereeza empenda.

1. Ekisumuluzo
Ekyuma kino kiwagira ekintu kya koyilo ekigenda okuyiringisibwa ne kigiyingiza mu kyuma ekiyiringisibwa. Kirimu ekipande ekinywevu ekyesimbye (obuwanvu bwa mm 20), fuleemu eya CNC-machined nga eriko hard chrome plating, linear bearings, ekyuma ekikwataganya edge, air shaft, magnetic powder brake nga erina tension controller, guide rollers, n’ebitundu ebirala.

Ebikulu Ebipimo by’Ebyekikugu:
- Ekikondo ekisumulula: Diameter Ø76mm, obuwanvu obukola 500mm; air shaft nga erina control valve, nga eriko emmundu efuuwa omukka.
- Obuwanvu obusinga obunene obw’okusumulula: Ø400mm
- Obusobozi bw'okutikka obusinga obunene: 300kg
- Ekifuga okusika: 0.5~50kg (ekitereezebwa), nga okozesa ekyuma ekifuga okusika omuguwa ekya Sulishun.
- Ekyuma ekikwataganya ku mbiriizi: Kikozesa enkola y’okufuga Dongdeng n’obutuufu bwa ±0.2mm.

2. Omukutu gw’okugatta
- Ekoleddwa mu pulati y’okuyunga, ebbaala ya puleesa, ssiringi, n’eggaali y’omukka ezikulembera, ezigatta ne uncoiler.
- Enkola y’okuyunga: Eyambibwako ebbaala ya puleesa evugirwa silinda-.
- Obugazi bw'okuyunga: mm 400

3. Edge-Ekyuma ekisala
Ekyuma ekisala ku mbiriizi-kirimu fuleemu, ebisala eby’okungulu n’ebya wansi, ebiwujjo ebitengejja, n’ebiwujjo ebilungamya. Omulimu gwayo omukulu kwe kuggyawo empenda ezitasiigiddwa n’ebitundu ebifuluma okuziyiza okuyiringisibwa okutali kwa kyenkanyi olw’enjawulo y’okugaziwa wakati w’ebitundu ebisiigiddwa n’ebitali bisiigiddwa.

Ebipimo Ebikulu eby’Ebyekikugu

1) Sipiidi ya blade esinga obunene: 40 rpm
2) Edge-trimming obugazi: 200mm–400mm (obutakyukakyuka okutereezebwa)
3) Amaanyi ga mmotoka: 0.4 kW (3-phase, 380V, 50Hz)

Ekyuma Ekiziyiza Okukankana

Ekyuma kino kirimu fuleemu, ebizingulula ebinywevu, ebiwujjo ebilungamya ebitengejja, n’eggaali y’omukka egirambika mu layini, kikendeeza ku kukankana kw’empapula mu kiseera ky’okuyiringisibwa okutambula obutasalako okuziyiza okumenya.
- Omuwendo: seti 2 (emu nga tennaba kukola n’endala oluvannyuma lw’ekyuma ekiyiringisibwa).

Ekyuma Ekisooka okubugumya

- Enkola y’okubugumya nga tennaba kubugumya mu ngeri ya infrared ng’erina ebbugumu eritereezebwa Eri wansi oba eryenkana diguli 100 , eriko obukuumi bwa alamu obw’ebbugumu erisukkiridde-.

Ekyuma ekikuba ebyuma ebiyitibwa Hydraulic Roller Press

Ekyuma ekiyiringisibwa kye kyuma ekikulu mu layini y’okufulumya, nga kirimu fuleemu ya gantry ey’ekyuma ekisuuliddwa, ebiyungo eby’enjawulo, ekikendeeza mmotoka, enkola y’okulinnyisa amasannyalaze, enkola y’okutereeza ebituli, enkola y’okufuga amasannyalaze, ebipande ebikuuma emmere, n’enkola z’okwoza emizingo.

Ebikulu Ebipimo by’Ebyekikugu:
1) Ebipimo okutwalira awamu (L × W × H): ~ 2800mm × 800mm × 1500mm
2) Ebikwata ku roller (diameter × obugazi): Ø400 × 450mm
- Obugazi bw'okukola obulungi: 400mm
- Sipiidi ya roller: 2–12 rpm (etereezebwa awatali mitendera)
- Ebintu ebizingulula: 9Cr3Mo (lipoota y’okukebera eweereddwa)
- Obukaluba bw’okungulu: HRC Obunene oba obwenkana 66–68
- Obukaluba bw’okufumbisa: HB280-300
- Obuziba bw'okuzikiza: Businga oba obwenkana mm 18
- Radial runout: Entono oba yenkana ±0.001mm (egezesebwa ku cylindrical grinder)
- Obukaluba ku ngulu: Ra=0.04
- Obugumu bw’okusiiga Chrome: Businga oba obwenkana mm 0.18
- Okwoza roller: Enkola ya blade scraper etereezebwa nga erina ekibokisi ekikung’aanya (ekimu ekiteekeddwa ku buli roller).
- Total no-load radial runout: Kitono oba kyenkana ±0.002mm (ekigezeseddwa ku cylindrical grinder)
3) Enkola y’okuvuga: Enkyusa y’ekiyungo ya bonna
4) Amaanyi ga mmotoka enkulu: 11kW (2 × 5.5kW, 380V, 50Hz)
5) Ebikwata ku silinda ya mazzi: Ø200mm bore, 10mm stroke
6) Amaanyi agasinga obunene ag’okuyiringisibwa: 3400 kN
7) Puleesa ya layini: 0.45–7.5 t/cm
8) Okutereeza ebituli: Central wedge block ne hydraulic constant pressure.
- Obuwanvu bw’okutereeza: 0–2mm
9) Roller bearings: P5-grade precision bbeeri ne molybdenum disulfide giriisi.
10) Okuyungibwa kw’ebbugumu: Ekiyungo ekikyukakyuka ku nkomerero ya shaft
11) Enkola y’okufumbisa: Ekifuga ebbugumu ly’ekibumbe
12) Ekintu eky’ebbugumu: Amafuta ag’ebbugumu (omukozesa-aweereddwa) .
13) Ebbugumu ly’ebbugumu: Room temp.–150℃(okutereezebwa, okwolesebwa kwa digito nga kulina alamu esukka -ebbugumu).
14) Roller kungulu ebbugumu uniformity: ±1 diguli (munda okukola obugazi).
15) Omuwendo gw’ebbugumu: Room temp. okutuuka ku diguli 80 mu Kitono oba ekyenkana eddakiika 60, okutebenkeza Okutono oba okwenkana edakiika 100.
16) Amaanyi g’ekyuma ekibugumya woyiro: 2HP, 24kW (amasoboza ga 380V ag’enjawulo, 50Hz).
17) Amaanyi ga mmotoka ya ppampu ya woyiro: kW 1.5
18) Omuwendo gw’amafuta ogusinga obunene: 220 L/min
19) Obuzito bw'ekyuma: ~ ttani 4.5
20) Ensengeka ya langi eza bulijjo
21) Drive motor esangibwa ku ludda olwa kkono olw’enkomerero y’emmere.
 

Rewinder

Rewinder ekoola ekintu kya electrode ekizinguluddwa ku core shaft. Kirimu fuleemu, bbeeri za layini, ekyuma ekitereeza ku mbiriizi, ekikondo ky’empewo, mmotoka edda emabega, kalaagi ya pawuda ya magineeti ng’erina tension controller, ne guide rollers.

Ebikulu Ebipimo by’Ebyekikugu:
1) Rewinding shaft: Air shaft, Ø76mm, obuwanvu obulungi 400mm (nga erina control valve ne inflation gun).
2) Obuwanvu obusinga obunene obw’okuzingulula: Ø400mm
- Obusobozi bw'okutikka obusinga obunene: 400kg
3) Ekifuga okusika: 0.5–50kg (okutereezebwa), enkola ya Sulishun.
4) Edge alignment: Dongdeng enkola y'okufuga, obutuufu ±0.2mm.

Enkola y’okufuga amasannyalaze

Enkola y’amasannyalaze efugibwa ng’eyita mu kipande ekikola ku kabineti efugira, omuli:
1) Okufuga okusika omuguwa kwa uncoiler nga oyita mu buleeki ya butto wa magineeti.
2) Rolling mill evugirwa main motor nga erina frequency converter okusobola okutereeza sipiidi.
3) Rewinder evugirwa motor nga erina tension control ng’eyita mu magnetic powder clutch.
4) Pampu y’amasannyalaze etereeza puleesa ya silinda y’amazzi ng’eyita mu HMI touchscreen.
5) Edge alignment efugibwa servo motors.
6) Okutereeza puleesa ya roller nga oyita mu HMI.
7) Okusengulwa kwa roller okulagibwa ku HMI.
8) Okutereeza ekituli kya roller nga oyita mu kuyingiza kwa HMI.